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ZP Series - Blower Purge Regenerative Desiccant Dryers

DRYERS - COMPRESSED AIR / DESICCANT COMPRESSED AIR DRYERS

ZP Series blower purge regenerative dryers are economical & reliable

ZP Series dryers improve air system efficiency by the use of a dedicated axial blower, instead of a percentage of dehydrated purge air, to regenerate the off-line desiccant tower. ISO 8573.1 Class 2 (-40°F/-40°C) dew point performance is guaranteed. ZP Series compressed air dryers will produce the design dew point while operating continuously at maximum rated flow (100% duty cycle) at CAGI ADF 200 inlet standards of 100°F inlet temperature and 100% relative humidity at 100 psig.

Blower purge type regenerative compressed air dryers are an economical and reliable way to dry compressed air to dew points below the freezing point of water. Desiccant dryers lower the dew point of compressed air by adsorbing the water vapor present in the compressed air onto the surface of the desiccant. Adsorption continues until equilibrium is reached between the partial pressure of the water vapor in the air and that on the surface of the desiccant. These dryers continuously process compressed air by using two identical towers, each containing a desiccant bed. While one tower is on-stream drying, the other tower is off-stream being regenerated (reactivated, i.e. dried out). The towers are alternated on and off-stream so that dry desiccant is always in contact with the wet compressed air. In this way a continuous supply of dry air downstream of the dryer is possible. The switching from one tower to the other is controlled by a solid-state controller on either a fixed time basis (standard) or a demand basis (optional).

Filtered compressed air enters on-line desiccant-filled, drying Tower 1 through valve (A). Up-flow drying enables the desiccant to strip moisture from the air stream. Clean, dry compressed air exits through (E) to feed the air system. Tower 2 (shown in regeneration mode) with valve (B) closed, depressurizes to atmosphere through muffler (C). Valves (D & F) open and the heater turns on. The high-efficiency blower draws ambient air and feeds it through the heater. The ambient airstream passes through valve (F) and flows downward through the moist desiccant in Tower 2, collecting water vapor before exiting valve (D). Once the desiccant is fully desorbed, the heater turns off. Valves (F & D) close and Tower 2 is repressurized. At a fixed time interval, valve (B) will open and Tower 2 will be placed on-line to dry the airstream and valve (A) will close. Operations will switch and Tower 1 will be regenerated.

zp-series-blower-purge-regenerative-desiccant-dryers-features-theoryofoperation.jpg

MODEL

CAPACITY1 2
SCFM

BLOWER
KW

HEATING
 RATING
KW

AVERAGE
KW

INLET/OUTLET
CONNECTIONS

DF-SERIES
PREFILTER 

DF-SERIES
AFTERFILTER 

ZP500

500

1.6

10

10.1

2" NPT

DF5-44-20-DG

DTA600

ZP600

600

2.5 

12

12.7

2” NPT

DF5-44-20-DG

DTA600

ZP750

750

2.2

14

14.8

3” FLG

DF5-48-20-DG

DTA1200

ZP900

900

2.0

16

16.2

3” FLG

DF5-54-24-G

DTA1200

ZP1050

1050

2.8

19

19.2

3” FLG

DF5-56-24-G

DTA1200

ZP1300

1300

5.3

23

25.7

3” FLG

DF5-60-24-G

DTA1800

ZP1500

1500

7.5

28

32.8

3” FLG

DF5-60-24-G

DTA1800

ZP1800

1800

7.0

32

35.4

3” FLG

DF5-60-24-G

DTA1800

ZP2200

2200

5.6

39

41.9

4” FLG

DF5-64-4F-G

DTA2400

ZP2600

2600

10.3

45

50.7

4” FLG

DF5-68-4F-G

DTA3000

ZP3200

3200

2.8

53

52.5

6” FLG

DF5-72-6F-G

DTA4800

ZP3600

3600

4.0

58

59.4

6” FLG

DF5-72-6F-G

DTA4800

ZP4300

4300

4.4

70

70.4

6” FLG

DF5-72-6F-G

DTA4800

1 @ 100 psig, 100°F -40°F Pressure Dewpoints
2 Performance data per CAGI Standard ADF 200 for Dual–Tower Regenerative Desiccant Compressed Air Dryer. Rating conditions are 100°F (37.8°C) inlet 100 psig (6.9 bar) inlet pressure, 100% relative humidity, 100°F (37.8°C) ambient temperature.
Consult factory for sizing assistance and -100°F pressure dewpoint applications. Larger models available.

 

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP500

53

 70

105 

1,866

#BBD0E0 »

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP600

55

71

108

2,111

 

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP750

60

83

114

2,456

#BBD0E0 »

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP900

60

83

114

2,472

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP1050

64

84

113

2,981

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP1300

66

85

118

3,576

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP1500

80

93

116

5,359

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP1800

80

93

116

5,359

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP2200

85

104

124

8,018

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP2600

85

104

124

8,123

 

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP3200

97

117

121

9,333

#BBD0E0 »

 

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP3600

97

117

121

9,833


 

MODEL

DIMENSIONS (INCHES)

WEIGHT
LBS

H

W

D

ZP4300

105

130

124

12,350